How we work
From requirements to production.
Five engineering stages, with a clear purpose and an organized hand-off at every step.
Step 1
Requirements Gathering & Scoping
Before opening any CAD software, we define the engineering parameters: mechanical loads, environmental conditions such as heat, vibration and moisture, budget constraints, and intended manufacturing volume. For moving parts or automation, we also outline the system dynamics.
Step 2
Conceptual Design (The “Napkin” Phase)
We explore broad solutions to the mechanical problem through hand sketches, basic kinematic layouts and rough 3D block models. These establish spatial envelopes and help compare concepts before detailed engineering.
Client Hand-off Deliverables Package
| Deliverable | What it includes | File formats |
|---|---|---|
| Concept 3D Models | Low-fidelity spatial envelopes and ergonomic massing models. | .STEP / .SLDPRT |
| Feasibility Study | Risk assessment, structural trade-offs, and power and thermal budgets. | |
| Initial BOM | Preliminary parts list with estimated target unit costs. | .CSV / .XLSX |
Step 3
Detailed Engineering & 3D Modeling (CAD)
We develop fully dimensioned, parametric CAD assemblies and optimize the design for assembly and manufacturing.
Client Hand-off Deliverables Package
| Deliverable | What it includes | File formats |
|---|---|---|
| Parametric CAD Assemblies | Complete 3D solid models with fully defined joint constraints. | .SLDASM / .STEP |
| Material Selection Matrix | Material grades, heat treatment and surface finish specifications. | |
| DFM Optimization Report | Validation of draft angles, wall thicknesses and bend radii. |
Step 4
Virtual Validation (CAE)
We verify mechanical performance, stress limits, thermal dissipation and dynamic control through the agreed simulation studies.
Client Hand-off Deliverables Package
| Deliverable | What it includes | File formats |
|---|---|---|
| FEA Reports | Von Mises stress contour maps, thermal gradient plots and safety margins. | |
| Kinematic Motion Studies | Joint torque and velocity curves, collision detection and stroke limits. | .MP4 / .CSV |
| System Dynamics Logic | Actuator transfer functions, control-loop timing and sensor feedback specifications. |
Step 5
Design for Manufacturing (DFM) & Prototyping
We translate engineering intent into production drawing packages and CNC machining toolpaths.
Client Hand-off Deliverables Package
| Deliverable | What it includes | File formats |
|---|---|---|
| 2D GD&T Drawings | Fully annotated manufacturing drawings with ISO 2768 general tolerances and geometric tolerances with datum references, as agreed. | .PDF / .DWG |
| CNC Toolpaths | 5-axis and lathe toolpath routines with tooling speeds and feeds. | .GCODE |
Stages, deliverables, file formats and applicable standards are agreed for each project.